Ultra High Flow Disposable Capsule Filters – Self-Contained Ready-to-Use Assemblies
At Consion Filter, we engineer high-performance Ultra High Flow Capsule Filters designed for rapid liquid and gas processing in biopharmaceutical manufacturing, digital inkjet inks, microelectronics, and fine chemical applications. Encased in a rugged polypropylene housing, our self-contained disposable capsule filter units eliminate housing cleaning and validation costs. Available with high-capacity PES, PTFE, PVDF, or Polypropylene pleated membranes, they deliver exceptional flow rates, low hold-up volume, and 100% integrity-tested reliability.
Key Advantages of Consion Ultra High Flow Capsule Filters
Maximum Surface Area & Flow Capacity
Optimized pleated membrane geometry provides maximum effective filtration area (up to 2.0 m²), enabling high throughput with ultra-low initial pressure drop.
Self-Contained Safety & Zero Cross-Contamination
Thermally sealed polypropylene housing contains hazardous or high-value fluids completely, eliminating cleaning validation and reducing operator exposure.
Low Hold-Up Volume & Venting
Designed with integrated upstream/downstream vent valves to ensure complete air removal, minimizing costly fluid loss in high-value bioprocess batches.
Technical Specifications & Parameters
| Specification Parameter | Technical Data / Standard Options |
|---|---|
| Membrane Media Material | Polyethersulfone (PES) / Hydrophobic PTFE / Hydrophilic PTFE / Polypropylene (PP) |
| Housing & Core Material | 100% Thermal Welded High-Purity Polypropylene (No adhesives or glues) |
| Filtration Micron Ratings | 0.1μm, 0.22μm, 0.45μm, 1.0μm, 3.0μm, 5.0μm, 10μm |
| Inlet / Outlet Connection Types | 1.5" Sanitary Tri-Clamp, 1/2" Hose Barb, 1/4" NPT Thread, CPC Quick Connectors |
| Biological Safety & Compliance | Passes USP Class VI <88> Plastic Tests | Bacterial Endotoxin < 0.25 EU/ml |
| Max Operating Pressure & Temp | Max Liquid Delta P: 4.5 bar at 25°C; 2.0 bar at 60°C | Autoclaveable: 121°C for 30 mins |
Typical B2B Applications
- Biopharmaceuticals & Vaccines: Sterile filtration of culture media, buffers, and API intermediates.
- Digital Inkjet Inks: Filtration of solvent-based, UV, and aqueous ink formulations preventing nozzle clogging.
- Microelectronics & Semiconductors: High-purity photoresist, developer chemicals, and wet etching solutions.
- Lab Pilot Plants & Single-Use Processing: Scalable single-use fluid processing lines.
OEM Cross-Reference & Customization
Consion Filter provides direct cross-reference replacement for major international capsule filter brands:
- Direct form-fit-function replacement for Pall Kleenpak, Sartorius Sartobran, and Millipore Opticap capsules.
- Custom capsule sizes (2", 5", 10", 20", 30") and connection fitting configurations.
- Individual cleanroom double-bag packaging with Certificate of Analysis (CoA) per lot.
Inquire For Factory-Direct Capsule Filter Quotations & Samples
Contact our filtration engineering specialists today for competitive factory-direct pricing, cross-reference interchange lists, and sample capsule evaluations for your high-flow filtration lines.
Get Fast Quote & Cross Reference SupportThe ZCK-H series Ultra high flow capsule filter adopts an innovative capsule structure design and must be used with a special stainless steel filter. Its uniqueness lies in the complete isolation of the feed liquid from the filter body. When replacing the filter element, there is no need to clean the filter body, which greatly simplifies the maintenance process. The shell of this series of filter elements is made of high-quality polypropylene (PP) material, and a completely enclosed filter chamber is formed through a precision hot-melt welding process to ensure no leakage risk.
The internal filter element adopts advanced technology to achieve lower initial pressure difference and faster flow rate performance by increasing the effective filtration area. The product provides a variety of precision options from 20-300um to meet the needs of different working conditions. The ZCK-H series Ultra high flow capsule filter is particularly suitable for the filtration of high-viscosity solutions and performs well in high-viscosity liquid filtration scenarios in the pharmaceutical, food, chemical and other industries. The structural design of the ZCK-H series Ultra high flow capsule filter
not only ensures filtration efficiency but also simplifies the operation process. It is an ideal solution in the field of industrial filtration. specialty chemicals, and can reduce the overall cost of use by more than 30%.
Product features
The ZCK-H series Ultra high flow capsule filter adopts an innovative scientific structural design, and achieves excellent performance of high flow rate and large flux by optimizing the fluid channel. Its unique capsule sealing structure makes it completely unnecessary to clean the filter body when replacing the filter element, which not only saves more than 50% of the operation time, but also significantly reduces the labor maintenance cost. This closed design effectively isolates the operator from direct contact with the liquid, it is particularly suitable for the safe filtration of toxic and harmful liquids in the fields of pharmaceuticals and chemicals, ensuring the safety protection of operators while improving the filtration efficiency.
Product size
Outer diameter
Ф168mm
Inlet/outlet diameter (excluding sealing ring)
Ф42mm
Length
10" (340mm)
Structural materials
Filter material: polypropylene
Shell/end cap/core frame: polypropylene
Sealing material: EPDM
Filter performance
PH value:
2-13
Maximum operating temperature:
45℃
Design pressure:
0.8Mpa
Application
Designed specifically for high-viscosity fluid filtration, it can be widely used in deep filtration and purification of battery slurry, nanoemulsion, precision coating liquid and various types of colloidal solutions.
Ordering information
One-stop filtration manufacturer in China
Kangxun Filtration adheres to the principle of "quality first, customer foremost" and strictly controls product quality through a comprehensive quality management system, continuously providing professional filtration, separation, and purification solutions as well as high-precision filtration products to new and old customers at home and abroad.
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